Worf 16

I laid the two pieces of the vinyl Klingon sword on the aluminum sheet and traced its shape with a .7mm pencil. Then I flipped the kit parts and traced the remainder of the bat'leth. Flipping the pieces made a more symmetrical shape than just tracing the entire kit sword and eliminated the problem of the gap for Worf's hand in the vinyl parts. I rough cut the piece from the sheet with a saber saw, being careful not to get too close to the pencil lines.